
Capabilities
Equipment built for precision
77,000 square feet of climate-controlled manufacturing space lets our machining centers produce cost-effective, high-precision parts on short and long production runs.
- Production & inspection machines
- 73
- Sq. ft. climate-controlled
- 77,000
- Overhead crane capacity
- 15 tons
Delta Machining, Inc. · 2361 Reum Road, Niles, MI 49120 · (269) 683-7775
Equipment List
77,000 square feet of climate-controlled manufacturing space lets our machining centers produce cost-effective, high-precision parts on short and long production runs.
Horizontal Machining Centers
16 totalMazak FMS cells with pallet pools, 120-tool magazines and through-spindle coolant.
- 4
Mazak FH6800 CNC Horizontal FMS System
- Fusion 640 controls, Intelligent Mazatrol pallet management FMS
- 120-tool magazines per machine, 480 tools across all four
- Superflow 2 (1,000 psi through-spindle coolant)
- 7,000 RPM Big Plus spindles, 35 HP with 2-speed gearbox
- 32 pallets with 4 load/unload stations
- 2,100 ft/min feed rate
- 3
Mazak H650 CNC 30 HP Horizontal FMS System
- Mazatrol M Plus control, 3,000 lb table load
- 21-station automatic pallet pool
- Machining envelope X 40", Y 31.5", Z 31"
- 120-tool magazine with automatic tool changer per machine
- CAT 50 holders, 35–7,000 RPM, through-spindle coolant
- 1
Mazak H650 CNC Horizontal Machining Center, 30 HP
- Mazatrol M Plus control, 3,000 lb table load
- 2-station automatic pallet shuttle
- Machining envelope X 40", Y 31.5", Z 31"
- 120-tool magazine, CAT 50 holders, through-spindle coolant
- 3
Mazak H630 CNC Horizontal Machining Center, 4th Axis, 30 HP
- Mazatrol M32 control, 6/2 pallet shuttle
- 25" × 25" pallets, 2,640 lb table load
- Machining envelope X 39.4", Y 32", Z 29.5"
- 1
Mazak H25 CNC Horizontal Machining Center, 25 HP
- 10-pallet shuttle
- 32" × 32" pallets
- 1
AmeraSeiki A50HB CNC Horizontal Machining Center, Full 4th Axis, 35 HP
- Fanuc 18i-MB control, 2-pallet shuttle
- 19.69" × 19.69" pallets
- Machining envelope X 27.6", Y 25.6", Z 25.6"
- 60-station automatic tool changer (CAT 50), Renishaw tool monitoring
- 2
Mazak HCN8800-II CNC Horizontal Machining Center
- Nexus controls, Intelligent Mazatrol pallet management FMS
- 57" × 57" part capacity at 4,850 lb
- 120-tool magazine with automatic tool changer
- Superflow 2 (1,000 psi through-spindle coolant)
- 7,000 RPM Big Plus spindles, 2,200 ft/min feed rate
- 1
Mazak HCN6800-II CNC Horizontal Machining Center
- Nexus 2 controls
- 120-tool magazine with automatic tool changer
- High-torque 8,000 RPM spindle
- Super Flow T8 high-pressure coolant unit
- Renishaw OMP60M optical probe
Vertical Machining Centers
7 totalLarge-envelope verticals and double-column machines for big castings and plates.
- 2
Awea SP 3016 CNC Vertical, 25 HP
- Fanuc 18i control, 11,023 lb table load
- Machining envelope X 157", Y 63", Z 30"
- 120-tool automatic changer (CAT 50)
- 2
Mazak AJV-35/60 Double Column Vertical CNC Machining Center
- Mazatrol CAM M32 control, 5,500 lb table load, 29.52" × 68.5" table
- Machining envelope X 59.05", Y 31.49", Z 20"
- 60/30-station automatic tool changer (CAT 50), tool monitoring
- Machine repeatability .00008"
- 1
Mazak V655 CNC Vertical Machining Center, 25 HP
- Mazatrol CAM M32 control, 2 pallets, 5,500 lb table load
- Machining envelope X 78.74", Y 25.59", Z 29.5"
- 80-station automatic tool changer (CAT 50), Renishaw tool monitoring
- 1
Mazak V515 CNC Vertical Machining Center, 20 HP
- M-32 Mazatrol control, 2 pallets, 3,300 lb table load
- Machining envelope X 41.33", Y 25.59", Z 22.04"
- 40-station automatic tool changer (CAT 50), Renishaw tool monitoring
- 1
Mazak VTC-20 CNC Vertical Machining Center, 20 HP
- Mazatrol M-Plus control
- Machining envelope X 42", Y 24", Z 20"
- 24-station automatic tool changer (CAT 40)
Lathes & Mill-Turn
10 totalCNC turning, mill-turn centers up to 84" long and vertical boring mills to 72" diameter.
- 1
Mori Seiki NT5400-1800 Mill-Turn CNC Machining Center
- Fanuc 31i control, 18" chuck
- 36" maximum diameter, 78" maximum length
- 1
Okuma Macturn 550 Mill-Turn CNC Machining Center
- OSP-P200L control, 18" chuck
- 32" maximum diameter, 84" maximum length
- 1
Mazak Quick Turn 35N, 40 HP
- Mazatrol T32B control, 24-position multi-tool turret, 12" chuck
- 24" swing, 3.150" hole through spindle
- 2
Mazak Quick Turn 30N, 30 HP
- Mazatrol T Plus control, 16-position turret, 11" chuck
- 18" swing, 4.000" hole through spindle
- 1
Mazak Quick Turn 20N, 30 HP
- Mazatrol T Plus control, 16-tool turret, 8" chuck
- 16" swing, 2.75" hole through spindle
- 1
Mazak M-5, 35 HP
- Fanuc 6T control, 15" chuck
- 21" swing, 3.50" hole through spindle
- 1
Bullard Vertical Lathe
- 55" high × 72" diameter
- 1
Bullard Vertical Lathe
- 36" high × 42" diameter
- 1
Jet GH-1440W Toolroom Lathe
Grinding, Lapping & Honing
15 totalBlanchard and Mattison surface grinders, CNC O.D., I.D. and centerless grinding, and lapping to two light bands.
- 2
Blanchard Grinder
- 100 HP, 60" table, 30" travel head to table
- 1
Blanchard Grinder
- 100 HP, 48" table, 15" travel head to table
- 1
Mattison Grinder
- 100 HP, 42" table, 36" travel head to table
- 1
Mattison Grinder
- 60 HP, 42" table, 20" travel head to table
- 1
Mitsui Surface Grinder
- 20 HP wet grinder, 16" × 28" variable magnetic chuck
- 1
Cincinnati 2EA Centerless Grinder
- Hydraulic dresser on the grinding wheel, manual dresser on the regulating wheel
- 1
Mitsubishi RD23B-35A CNC O.D. Cylindrical Grinder
- Fanuc 21i-T CNC control, 60° fixed-angle wheel head
- 9.1" maximum swing, 13.8" maximum center distance
- 15.9" × 5" × 2" wheel, headstock speed 8–8,000 RPM
- Wheel dresser, live workhead, coolant system
- 1
Toyoda GE4A-100 CNC O.D. Cylindrical Grinder
- Toyoda GC-32 CNC control
- 11.8" maximum grinding diameter, 39.4" maximum grinding length, 12.59" maximum swing
- 15.9" × 2.9" × 5.0" wheel at 1,550 RPM
- .0001" minimum feed increment, coolant system, dresser, gaging
- 1
Palmary OIG-200 CNC Internal I.D. Grinder
- Fanuc 0i-TF Plus CNC control, gantry load/unload system, Marposs gaging
- 7.87" chuck diameter, 5.91" maximum internal grinding diameter, 7.87" maximum workpiece length
- 3.54" spindle outer diameter, 10,000–50,000 RPM internal wheel speed
- 18.89" IPM X and Y feed rate, .0000393" IPM minimum feed rate
- Workhead swivel +7° / −8°, 6MT workhead center, 0–500 RPM workhead speed
- Diamond dresser, coolant system, linear scale on X axis
- 2
Crane #700 Lapmaster Face Lap Machines
- 24" tables with automatic timed lap cycles
- Capable of holding .000011" (two light bands) on a 10" diameter sealing surface
- 1
SpeedFam 9B-5L Double-Sided Lapper
- 2
Hone Machines
- Sunnen hone with standard mandrel set and stones
- Superior Hone model AM with standard mandrel set and stones
CMM Inspection
6 totalSix CMMs in a dedicated inspection lab, with QC-Calc SPC linked to every machine.
- 1
Zeiss Prismo MASS Super ACC
- Calypso software with Curve and Freeform
- Measurement envelope 1200 / 2400 / 1000 mm (X, Y, Z)
- 1
Zeiss Prismo MASS
- Calypso software with Curve, VAST Gold scanning head
- Measurement envelope 1200 / 1800 / 1000 mm (X, Y, Z)
- 1
Zeiss Contura G2
- Calypso software with Curve, VAST XT scanning head
- Measurement envelope 1000 / 1600 / 600 mm (X, Y, Z)
- 1
Zeiss UMC 850
- Calypso software with Curve, HSS scanning head
- Measurement envelope 850 / 1200 / 600 mm (X, Y, Z)
- 1
Mitutoyo Crysta 9106
- Renishaw PH10 articulating probe, Calypso software
- Measurement envelope 900 / 1000 / 600 mm (X, Y, Z)
- 1
FJ1006 MTI
- 300 series software
- Measurement envelope 24" high × 24" wide × 40" long
- SPC
- QC-Calc SPC software linked to all CMMs
- Gaging
- Full range of inspection gages: I.D./O.D. thread gages, bore gages, rings, micrometers and air gages
Engineering
In-house engineering for casting development, fixture design and special projects.
- Drawing & modeling
- AutoCAD, Inventor, SolidWorks Professional, Fusion, GibbsCAM
- File types (read & write)
- PDF, JPEG, DXF, IGES, SAT, STEP, DWG, IPT, IDM, IAM
- Printing capabilities
- Scanning, copying and printing through E+ documents
- Staff
- Professional engineering staff capable of casting development, fixture design and special projects that streamline production.
Manual Machining & Saws
15 totalBridgeport mills, a jig bore and production band saws with automatic bar feed.
- 11
Bridgeport Mills
- Power feed and digital readouts, 24" × 12" tables
- 1
Proto-Trak Bridgeport Mill
- Proto-Trak 2-axis CNC system with glass readout scales
- 1
Pratt & Whitney Jig Bore
- Heidenhain glass scales and readouts (.00001")
- 48" × 24" × 20" travel
- 1
Kasto Production Band Saw, 15 HP
- Automatic bar feeder, up to 14" diameter × 20' lengths
- 1
W.F. Wells Production Band Saw
- Automatic bar feeder, up to 14" diameter × 20' lengths
Welding & Cutting
4 totalTIG, MIG, stick and flux-core welding plus plasma cutting.
- 1
Miller Dimension 452, 600 A
- TIG, MIG, stick, flux core (water cooled), 100% duty cycle
- 1
Miller Syncrowave 250, 310 A
- TIG, stick (water cooled), 100% duty cycle
- 1
Miller CP-300
- MIG (air cooled), 100% duty cycle
- 1
Hypertherm Powermax 900
- Plasma cutting system, ½" maximum cut
- Materials
- Steel, stainless, aluminum, cast iron, ductile iron, Stellite and tool steel
Material Handling
34 totalOverhead cranes to 15 tons and forklifts to 15,000 lb for heavy castings.
- 1
15-ton overhead crane
- 50' bridge, 210' rails
- 1
10-ton overhead crane
- 50' bridge, 210' rails
- 1
5-ton overhead crane
- 20' bridge, 90' rails
- 1
15,000 lb forklift
- 1
5,000 lb forklift
- 3
4,000 lb forklifts
- 6
2,000 lb hand trucks
- 16
1,000 lb jib cranes and hoists
- 4
1,600 lb jib cranes and hoists
Have a part for us?
Send us your drawings and requirements and we'll match the job to the right equipment.
